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Streamlining the Production Process with Phillips Opto

Super Vertical & Vertical Machining Centers

From high-speed mold and die work to large-format production, Johnford’s SV and VMC platforms deliver box-way rigidity and long-term precision across 40-taper, 50-taper, twin-spindle, and SHV configurations.

Johnford SV/VMC – 40 Taper

40-taper vertical machining centers designed for accuracy, rigidity, and reliable production.

Johnford SV-40 vertical machining center

Johnford 40 taper SV and VMC super vertical machining centers are box-way, geared-head, C-frame machines that feature solid heavily-ribbed Meehanite cast iron construction to eliminate vibration and ensure excellent surface finishes and long cutting tool life. X-Y-Z travels for the 13-machine series range from 32″ x 20″ x 24″ (800mm x 500 mm x 600 mm) to 120″ x 43″ x 32″ (3000mm x 1075 mm x 800 mm).

Four oversized box ways support the saddle and work table, maximizing X-axis accuracy over the full travel range of the machine, a key factor in maintaining part accuracy and precision. All sliding surface areas and gibs are coated with Turcite-B and hand scraped for precise fit.

Large diameter pre-tensioned ballscrews have a double-nut preloaded design to minimize the potential of thermal growth and promote high accuracy and high speed positioning.

Available horsepower for the 40-taper spindle ranges from 15 to 20 hp, depending on the machine, with maximum spindle speeds of 10,000 – 24,000 rpm. The motor and gearbox are aligned to ensure no offset and guarantee steady movement of the headstock along the Z axis. The design reduces torsion on the headstock and ensures optimum rigidity, long term accuracy and repeatability. A two-speed gearbox is standard, with direct/integral drive optional.

A 24-tool capacity arm-type automatic tool changer is standard, with 30-, 40- and 60-tool versions optional. Also standard are rigid tapping capability, a spindle oil cooler, a full machine enclosure and flood coolant system with programmable air blast. A comprehensive list of options includes linear scales, tool setters, probing systems, 4th- and 5th-axis drives and accessories, pallet changers and other equipment to enable a user to tailor machine productivity to a specific manufacturing environment.

Specifications

Item / Model SV-32 SV-40 SV-33 SV-41 SV-48 SV-60 VMC-1300 VMC-1600 VMC-1600S VMC-2000 VMC-2000S VMC-3000 VMC-3000S
X Travel (in.) 32 41 33 41 48 60 51 63 63 81 81 120 120
Y Travel (in.) 20 20 24 24 28 28 34 34 43 34 43 34 43
Z Travel (in.) 24 24 24 24 25 25 32 32 32 32 32 32 32
Table Size (in.) 40 x 20 48 x 20 40 x 24 47 x 24 51 x 28 63 x 28 59 x 28 71 x 30 71 x 39 86 x 34 86 x 39 126 x 34 126 x 39
Table Load (lbs.) 1,760 1,760 2,840 2,840 3,300 3,300 7,100 10,000 10,500 10,500 10,500 10,500 10,500
Spindle HP 15 (20) 15 (20) 15 (20) 15 (20) 15 (20) 15 (20) 15 (20) 15 (20) 15 (20) 15 (20) 15 (20) 15 (20) 15 (20)

Johnford SV/VMC – 50 Taper

50-taper vertical machining centers built for greater power, rigidity, and demanding applications.

Johnford SV-60H vertical machining center

Johnford 50 taper SV and VMC super vertical machining centers are box-way, geared-head, C-frame machines that feature solid heavily-ribbed Meehanite cast iron construction to eliminate vibration and ensure excellent surface finishes and long cutting tool life. X-Y-Z travels for the 12-machine series range from 33″ x 20″ x 24″ (838 mm x 508 mm x 600 mm) to 120″ x 43″ x 32″ (3000mm x 1075 mm x 800 mm).

Four oversized box ways (two on the SV-40H) support the saddle and work table, maximizing X-axis accuracy over the full travel range of the machine, a key factor in maintaining part accuracy and precision. All sliding surface areas and gibs are coated with Turcite-B and hand scraped for precise fit.

Large diameter pre-tensioned ballscrews have a double-nut preloaded design to minimize the potential of thermal growth and promote high accuracy and high speed positioning.

Available horsepower for the 50-taper spindle ranges from 20 to 35 hp, depending on the machine, with maximum spindle speeds of 6,000 – 15,000 rpm. A two-speed gearbox is standard, with direct/integral drive optional. The motor and gearbox are aligned to ensure no offset and guarantee steady movement of the headstock along the Z axis. The design reduces torsion on the headstock and ensures optimum rigidity, long term accuracy and repeatability.

A 24-tool capacity arm-type automatic tool changer is standard, with 30-, 40- and 60-tool versions optional. A comprehensive list of options includes an automatic pallet changer, through-spindle coolant, 4th- and 5th-axis rotary tables, and other equipment packages that enable a user to tailor machine productivity to a specific manufacturing environment.

Specifications

Item / Model SV-40H SV-33H SV-41H SV-48H SV-60H VMC-1300HD VMC-1600HD VMC-1600SHD VMC-2000HD VMC-2000SHD VMC-3000SH VMC-3000SHD
X Axis Travel 41″ 33″ 41″ 48″ 60″ 51″ 63″ 63″ 81″ 81″ 120″ 120″
Y Axis Travel 20″ 24″ 24″ 28″ 28″ 34″ 34″ 43″ 34″ 43″ 34″ 43″
Z Axis Travel 24″ 24″ 24″ 25″ 25″ 28″ 28″ 32″ 32″ 32″ 32″ 32″
Table Size 47″ x 80″ 40″ x 24″ 48″ x 24″ 51″ x 28″ 63″ x 28″ 59″ x 28″ 71″ x 30″ 71″ x 39″ 86″ x 34″ 86″ x 39″ 126″ x 34″ 126″ x 39″
Table Load Capacity 1,760 lbs. 2,640 lbs. 2,640 lbs. 3,300 lbs. 3,300 lbs. 7,100 lbs. 10,500 lbs. 10,500 lbs. 10,500 lbs. 10,500 lbs. 10,500 lbs. 10,500 lbs.
Spindle HP 20 20 (25) 20 (25) 20 (25) 20 (35) 25 (35) 25 (35) 25 (35) 25 (35) 25 (35) 25 (35) 25 (35)
Spindle Speed 6,000 RPM 6,000 / 8,000 / 10,000 RPM 6,000 / 10,000 / 15,000 RPM 6,000 / 10,000 / 15,000 RPM 6,000 / 10,000 / 15,000 RPM 6,000 / 10,000 / 15,000 6,000 / 10,000 / 15,000 6,000 / 10,000 / 15,000 6,000 / 10,000 / 15,000 6,000 / 10,000 / 15,000 6,000 / 10,000 / 15,000 6,000 / 10,000 / 15,000
Spindle Drive 2 Speed Gearbox 2 Speed Gearbox, Direct/Integral Opt. 2 Speed Gearbox, Direct/Integral Opt. 2 Speed Gearbox, Direct/Integral Opt. 2 Speed Gearbox, Direct/Integral Opt. 2 Speed Gearbox, Direct/Integral Opt. 2 Speed Gearbox, Direct/Integral Opt. 2 Speed Gearbox, Direct/Integral Opt. 2 Speed Gearbox, Direct/Integral Opt. 2 Speed Gearbox, Direct/Integral Opt. 2 Speed Gearbox, Direct/Integral Opt. 2 Speed Gearbox, Direct/Integral Opt.
ATC Capacity (Arm-Type) 24 (32 / 40 opt.) 24 (32 / 40 / 60 Opt.) 24 (32 / 40 / 60 Opt.) 24 (32 / 40 / 60 Opt.) 24 (32 / 40 / 60 Opt.) 24 (32 / 40 / 60 Opt.) 24 (32 / 40 / 60 Opt.) 24 (32 / 40 / 60 Opt.) 24 (32 / 40 / 60 Opt.) 24 (32 / 40 / 60 Opt.) 24 (32 / 40 / 60 Opt.) 24 (32 / 40 / 60 Opt.)
Weight 15,500 lbs. 17,600 lbs. 18,000 lbs. 22,000 lbs. 23,500 lbs. 29,700 lbs. 38,500 lbs. 41,000 lbs. 41,000 lbs. 44,000 lbs. 44,000 lbs. 50,000 lbs.

Johnford Twin Spindle Series

Twin-spindle vertical machining centers designed to increase productivity and machining efficiency.

Johnford VMC-1300-2H twin spindle vertical machining center

The three-machine series of Johnford SV and VMC twin spindle vertical machining centers are box-way, geared-head, C-frame machines that feature solid heavily-ribbed Meehanite cast iron construction to eliminate vibration and ensure excellent surface finishes and long cutting tool life. The machines offer X-Y-Z travel of 45″ x 21″ x 25″ (1125 mm x 525 mm x 626 mm) to 51″ x 34″ x 28″ (1275 mm x 850 mm x 700 mm). Table sizes range from 48″ x 20″ (1220 mm x 500 mm) to 59″ x 28″ (1500 mm x 710 mm).

Two machines in the series have 20 hp spindles fitted with 40 taper toolholding systems, while the largest machine has a 35 hp, 50 taper spindle. Distance between the spindles is 17″ (425 mm) on the smallest machine and 25″ (635 mm) on the others. Every machine has a 24-tool capacity automatic tool changer, with 32, 40, 60, 80 and 120 tools optional.

Other options include 4th and 5th axis rotary tables, automatic pallet changer, through-coolant spindle, and high speed machining capabilities.

Specifications

Item / Model SV-45-2H VMC-1300-2H VMC-1300HD-2H
X Travel (in.) 45 51 51
Y Travel (in.) 21 34 34
Z Travel (in.) 25 28 28
Table Size (in.) 48 x 20 59 x 28 59 x 28
Table Load (lbs.) 3,300 7,100 7,100
Spindle HP 20 20 35
Spindle Taper 40 40 50
RPM (K) 10 10 6 (8 / 10)
Spindle Drive 2 Speed Gearbox 2 Speed Gearbox 2 Speed Gearbox
ATC Capacity (Arm-Type) 24 24 24
Distance of Spindles (in.) 17 25 25
Weight (lbs.) 17,800 30,800 32,500

Johnford SHV Series

High-speed vertical machining centers designed for precision mold and die applications.

Johnford SHV-1000 mold and die vertical machining center

Johnford Super Hi-Net series of vertical machining centers combines speed, rigidity and precision specifically aimed at high speed mold machining. To maximize surface finish quality of molds, the SHV Series machines feature Schneeberger roller type linear ways on all axes with large diameter pre-tensioned ballscrews. Weiss integral spindles with 31 hp are standard equipment.

X-Y-Z travels for the four-machine series range from 33″ x 24″ x 24″ (838 mm x 600 mm x 600 mm) to 48″ x 28″ x 25″ (1219 mm x 711 mm x 635 mm).

Standard features include a heavy-duty 24-tool arm-type automatic tool changer mounted to the left side of the machine for easy maintenance, a chip removal system consisting of twin screw type rear discharge conveyors, a high volume coolant system, and a full machine enclosure to contain chips and coolant.

The vertical machining center was designed to maximize ergonomic efficiency. The Y-axis servo motor location in the back of the machine allows the table to move close to the front of the machine within easy reach of the operator. The Fanuc 18iMB control features AI NANO HPCC to facilitate high speed, high accuracy machining. A twin-spindle version of the machine is available as well.

Optional accessories include 1,000 psi through-spindle coolant, minimum quantity lubrication (MQL) coolant systems, up to 120 tool capacity tool magazines, automatic pallet changers, part and tool probes, linear scales and thermal compensation software.

Specifications

Item / Model SV-33HN SV-41HN SV-48HN SHV-1000
X Travel (in.) 33 41 48 41
Y Travel (in.) 24 24 28 24
Z Travel (in.) 24 24 25 20
Table Load (lbs.) 2,840 2,840 3,300 2,840
Rapids (in./min.) 1,181 1,181 944 944
Control (Fanuc) 31iM-B 31iM-B 31iM-B 31iM-B
Spindle Type #1 Weiss Integral Weiss Integral Weiss Integral Weiss Integral
RPM (K) #1 24 / 18 24 / 18 24 / 18 24 / 18
Spindle HP #1 31 31 31 31
ATC Capacity #1 24 HSK-63A 24 HSK-63A 24 HSK-63A 24 HSK-63A
Spindle Type #2 N/A N/A Weiss Integral N/A
RPM (K) #2 N/A N/A 15 N/A
Spindle HP #2 N/A N/A 56 N/A
ATC Capacity #2 N/A N/A 40 HSK-100A N/A
Weight (lbs.) 17,600 18,700 20,900 18,700
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