Large-Format 3D Printers for Industrial Applications

Phillips Federal and BigRep have partnered to deliver industrial large-format 3D printing solutions directly to the U.S. military and federal government. Through this collaboration, Phillips Federal now offers BigRep’s full portfolio of large-format 3D printers –  from low-temperature polymer systems for functional prototyping to high-temperature platforms built for end-use, high-performance parts. 

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About BigRep

BigRep’s open material platform empowers users to adapt to mission-specific requirements, source materials locally, and reduce dependence on vulnerable supply chains. This flexibility is mission-critical for defense and federal agencies seeking to strengthen supply chain resilience, enable in-theater production, and maintain operational readiness in dynamic or remote environments. 

By combining BigRep’s advanced additive manufacturing technology with Phillips Federal’s decades of experience supporting U.S. government operations, this partnership delivers scalable, agile solutions for mission-critical applications – while advancing sustainability, innovation, and strategic manufacturing capabilities across the federal enterprise. 

Our Services

Large-Format 3D Printers

BigRep ONE

Trusted by engineers worldwide, the BigRep ONE delivers reliable, full-scale part production with a massive one-cubic-meter build volume - ideal for rapid prototyping and mission-specific tooling.

BigRep VIIO 250

Built for continuous operation, the fully automated BigRep VIIO 250 supports 24/7 production of functional parts with minimal oversight, helping programs reduce lead times and energy use.

BigRep ALTRA

Designed for high-throughput manufacturing, the BigRep ALTRA 280 features a massive build volume and up to 4 state-of-the-art DSX extruders to ensure operational uptime and print quality under demanding conditions.

bigRep IPSO

Ideal for labs and field units, the BigRep IPSO 105 offers a mid-sized build chamber and industrial performance, perfect for producing jigs, fixtures, and functional components close to the point of use.

bigRep STUDIO

Compact and industrial-grade, the BigRep STUDIO enables defense teams to produce large-format prototypes or replacement parts directly at the point of need, from base operations to depots

BigRep PRO

The BigRep PRO is a fully enclosed industrial 3D printer engineered to produce full-scale parts - from functional prototypes to end-use components - with speed, precision, and repeatability.

Accessories and Materials

bigRep DRYCON

The BigRep DRYCON is a dual-chamber system that combines active drying, long-term filament storage, and precise annealing, ensuring material readiness and part performance for mission-critical additive manufacturing.

bigRep BLADE

BigRep BLADE is a powerful slicing software optimized for large-format industrial printing, enabling defense engineers to generate highly efficient, production-ready toolpaths with speed, precision, and material control.

BigRep CONNECT

BigRep CONNECT is a secure, cloud-enabled platform for real-time monitoring, remote diagnostics, and performance analytics — ensuring uptime, traceability, and operational readiness across distributed AM systems. For defense environments, CONNECT can be deployed on local networks only, supporting air-gapped and secure infrastructure requirements.

Why Choose Us

True Large-Format Printing:

BigRep offer build volumes up to one cubic meter, enabling full-scale part production without the need for assembly, ideal for tooling, jigs, patterns, and mission-ready parts.

Open Material Platform:

Use BigRep’s certified prototyping and engineering-grade materials, or any third-party compatible material - giving defense users flexibility to meet evolving mission profiles and material sourcing requirements.

Secure, Scalable Software:

BigRep BLADE delivers precise slicing optimized for large-format prints and complex geometries, while BigRep CONNECT offers local-only deployment for air-gapped networks.

Expert Support & Uptime Focus:

BigRep partners with Phillips Federal to deliver service, training, and lifecycle support, ensuring mission readiness and printer uptime.

MEET OUR TEAM

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