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Streamlining the Production Process with Phillips Opto

JOHNFORD DMC SERIES – MOVING TABLE BRIDGE MILLS

The extensive Johnford DMC series of 27 moving-table bridge mills provides a comprehensive selection of machine sizes and capabilities.

Machine X-Y-Z travels range from 36″ x 36″ x 30″ (3455 mm x 3455 mm x 760 mm) to 196″ x 157″ x 32/42″ (4978 mm x 3989 mm x 812/1067 mm), with W-axis travel optional on the largest machines. Spindle tapers include CT-40 (HSK-63) and CT-50 (HSK 100). Spindle power, depending on the machine, ranges from 15 hp to 35 hp.

Most models have one-piece column and bridge castings. Massive Z-axis heads and Y-axis saddles feature square box ways coated with Turcite and have diagonally arranged ribs engineered to minimize distortion than can result long-time heavy duty service. The X-axis table traverse is accomplished via heavy duty Schneeberger roller linear ways for accurate positioning of heavy work pieces. Large diameter, pretensioned ballscrews and powerful servo motors also aid positioning accuracy.

Ergonomics are designed to facilitate easy loading and unloading. Twin screw-type conveyors plus a caterpillar conveyor ensure complete chip removal with little manual cleaning.

Specifications:

ITEM / MODELDMC-900
DMC-900H
DMC-1200
DMC-1200H
DMC-1500
DMC-1500H
DMC-1600
DMC-1600H
DMC-2100
DMC-2100H
DMC-3100
DMC-3100H
DMC-4100H
DMC-2100S
DMC-2100SH
DMC-2600S
DMC-2600SH
DMC-3100S
DMC-3100SH
DMC-4100SH
DMC-3100P
DMC-3100PH
DMC-4100P
DMC-4100PH
DMC-5100PH
DMC-4000
DMC-5000
X Travel (in.)363648486060636381811201201578383102102122122157122122161161198157196
Y Travel (in.)36363636363651515151515151707070707070709090909090110 – 157157
Z Travel (in.)3030303030303232323232323232 / 4232 / 4232 / 4232 / 4232 / 4232 / 4232 / 4232 / 4232 / 4232 / 4232 / 4232 / 4232 / 4232 / 42
W Travel (in.)OptionalOptionalOptionalOptionalOptionalOptionalOptional
Table Load (lbs.)6,6006.6008,3608,36010,12010,12013,20013,20013,20013,20013,20013,20013,20022,20022,20022,20022,20022,20022,20022,20022,20022,20022,20022,20022,20044,00044,000
Rapids (in./min.)944944944944944944590590590590590590590472472472472472472472472472472472472472472
ControlOiM-F / 31iM-BOiM-F / 31iM-BOiM-F / 31iM-BOiM-F / 31iM-BOiM-F / 31iM-BOiM-F / 31iM-BOiM-F / 31iM-BOiM-F / 31iM-BOiM-F / 31iM-BOiM-F / 31iM-BOiM-F / 31iM-BOiM-F / 31iM-BOiM-F / 31iM-BOiM-F / 31iM-BOiM-F / 31iM-BOiM-F / 31iM-BOiM-F / 31iM-BOiM-F / 31iM-BOiM-F / 31iM-BOiM-F / 31iM-BOiM-F / 31iM-BOiM-F / 31iM-BOiM-F / 31iM-BOiM-F / 31iM-BOiM-F / 31iM-BOiM-F / 31iM-BOiM-F / 31iM-B
Spindle TaperCT-40 (HSK-63)CT-50 (HSK-100)CT-40 (HSK-63)CT-50 (HSK-100)CT-40 (HSK-63)CT-50 (HSK-100)CT-40 (HSK-63)CT-50 (HSK-100)CT-40 (HSK-63)CT-50 (HSK-100)CT-40 (HSK-63)CT-50 (HSK-100)CT-50 (HSK-100)CT-40 (HSK-63)CT-50 (HSK-100)CT-40 (HSK-63)CT-50 (HSK-100)CT-40 (HSK-63)CT-50 (HSK-100)CT-50 (HSK-100)CT-40 (HSK-63)CT-50 (HSK-100)CT-40 (HSK-63)CT-50 (HSK-100)CT-50 (HSK-100)CT-50 (HSK-100)CT-50 (HSK-100)
RPM (K)106 / 8106 / 8106 / 8106 / 8106 / 8106 / 86 / 8106 / 8106 / 8106 / 86 / 8106 / 8106 / 86 / 86 / 86 / 8
Spindle (HP)152515251525153515351535351535153515353515351535353535
Spindle Drive2 Speed Gearbox2 Speed Gearbox2 Speed Gearbox2 Speed Gearbox2 Speed Gearbox2 Speed Gearbox2 Speed Gearbox2 Speed Gearbox2 Speed Gearbox2 Speed Gearbox2 Speed Gearbox2 Speed Gearbox2 Speed Gearbox2 Speed Gearbox2 Speed Gearbox2 Speed Gearbox2 Speed Gearbox2 Speed Gearbox2 Speed Gearbox2 Speed Gearbox2 Speed Gearbox2 Speed Gearbox2 Speed Gearbox2 Speed Gearbox2 Speed Gearbox2 Speed Gearbox2 Speed Gearbox
ATC Capacity CAT242424242424244024402440402440244024404024402440404040
Weight (lbs.)22,00022,00026,40026,40033,00033,00045,00045,00052,00052,00059,00059,00066,00065,12065,12068,64068,64072,16072,16079,00077,00077,00090,20090,200104,000145,640165,000

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